Forged Fittings - Forged Unions
Premier Manufacturer, Exporter, and Stockist of Forged Unions
Wide range of Forged Unions from Citizen Pipe Fittings, a leading manufacturer and exporter
Citizen Pipe Fittings a top manufacturer and exporter, offers Forged Unions that are designed with high-quality materials sourced globally. These Forged Unions are a type of pipe fitting that creates a secure and semi-permanent connection between two pipes. They are designed in such a way that the pipes can easily be separated without causing any deformation. This makes them ideal for small bore pipe connections
The Forged Unions by Citizen Pipe Fittings are manufactured with the highest precision, ensuring that they meet both international and national quality parameters. They are widely recognized for their durability, dimensional accuracy, and resistance to corrosion
These fittings are manufactured through a process called forging, which involves heating a piece of metal, then hammering it into the desired shape. This process enhances the strength and durability of the unions, making them suitable for high-pressure and high-temperature applications
Forged Unions come in a variety of sizes and specifications to suit different piping systems. They are used in various industries, including petrochemical, oil and gas, and power generation, due to their ability to withstand extreme conditions
Types of Forged Unions
Forged unions are a type of pipe fitting used in various industrial applications. They are made from materials such as carbon steel, stainless steel, and high nickel alloys, which are heated to melting temperature and processed into forged steel fittings. The types of forged unions are :
- Elbow Fittings : These fittings are installed between two pipe or tube lengths to allow a change in the direction of flow. They usually come in 90 Degree or 45 Degree angles. There are two subtypes: Socket Weld and Threaded, each with 45°, 90°, and 180° Elbow options
- Tee Fittings : These are T-shaped fittings with two open outlets, usually at a 90-degree angle to connect the main pipeline. They come in different forms such as Equal Tee, Reducing Tee, and Lateral Tee. Both Socket Weld and Threaded versions are available
- Cross Fittings : These fittings provide a four-way flow, directing fluids in different directions. They are used in various industries such as steel factories, chemical industries, petrochemical industry, and fire protection systems. Both Socket Weld and Threaded versions are available
- Coupling Fittings : These fittings come in different types such as Full Coupling and Half Coupling. They are tested to ensure high standard quality and durability. Both Socket Weld and Threaded versions are available
- Cap Fittings : These fittings are used to cover the end of a pipe, providing a seal. They are often used in liquid dispensing industries due to their durability and high performance. Both Socket Weld and Threaded versions are available
- Bushing Fittings : These are used to reduce the size of a pipe from a larger to a smaller bore (inner diameter). They are used in various applications where the size of the pipe needs to be adjusted
Each of these types of forged unions has its own specific applications and uses, making them indispensable in various industrial settings. It’s important to choose the right type of union for the job to ensure the best performance and longevity of the piping system
Key Features of Forged Unions
Forged unions are integral components in various industrial applications. The key features that make them indispensable are :- Material Diversity : Forged unions are made from a variety of materials, including carbon steel, stainless steel, and high nickel alloys. This diversity allows them to be used in a wide range of environments and conditions
- Durability : Due to the forging process, these unions have high durability and can withstand extreme temperatures and pressures. This makes them ideal for heavy-duty industrial use
- Versatility : Forged unions come in various types such as elbow fittings, tee fittings, cross fittings, coupling fittings, cap fittings, and bushing fittings. This versatility allows them to be used in a wide array of applications
- Precision : Forged unions are precisely designed and manufactured to ensure a tight and leak-proof connection. This precision contributes to the efficiency and safety of the systems in which they are used
- Ease of Installation : Forged unions are designed for easy installation and removal. This feature reduces the time and effort required for maintenance and repair
- Standards Compliance : Forged unions are manufactured in compliance with various international standards. This ensures their quality, safety, and compatibility with other components and systems
- Customizability : Many manufacturers offer custom-made forged unions to meet specific requirements. This allows for greater flexibility in system design and optimization
These features make forged unions a reliable and efficient choice for various industrial applications. It’s important to select the right type of union based on the specific requirements of the application to ensure optimal performance
Applications
Forged unions are used in a wide range of applications due to their durability, versatility, and precision. The key applications are
- Petrochemical Industry : Forged unions are used in the petrochemical industry for the transportation of oil, gas, and other chemicals. They can withstand the high pressures and corrosive environments found in this industry
- Power Generation : In power plants, forged unions are used in boiler systems, heat exchangers, and other equipment to ensure safe and efficient operation
- Water Treatment : Forged unions are used in water treatment plants for the distribution and treatment of water. They are resistant to corrosion, making them ideal for this application
- Construction : In the construction industry, forged unions are used in plumbing systems, HVAC systems, and other utilities. They provide a strong and leak-proof connection, ensuring the longevity of these systems
- Marine Applications : Forged unions are used in various marine applications due to their resistance to saltwater corrosion. They are used in shipbuilding, offshore oil rigs, and other marine equipment
- Food and Beverage Industry : In the food and beverage industry, forged unions are used in processing equipment and piping systems. They are made from food-grade materials and designed to meet strict hygiene standards
- Pharmaceutical Industry : Forged unions are used in the pharmaceutical industry in the manufacturing of drugs and other products. They are designed to meet the stringent standards of this industry
Specifications
| Specification | Description |
|---|---|
| Size | Ranges from 1/8" to 4" |
| Class | 9000 LBS, 6000 LBS, 3000 LBS, 2000 LBS |
| Type | Screwed (SCRD) and Socket Weld (S/W) – NPT, BSP, BSPT |
| Form | Union (Male), Union (Female) , Union, Union Male/Female |
| Materials | Duplex & Super Duplex Steel, Nickel Alloys, Stainless Steel, Carbon Steel, Alloy Steel, etc. |
| Standards | MSS SP-95, 83, 95, 97, BS 3799 , ASME 16.11, MSS SP-79 |
Grades
| Material | Grade |
|---|---|
| Stainless Steel | ASTM A182 904L, F304, 304H, 309, 310, 316, 316L, 317L, 321, 347 |
| Carbon Steel | ASTM/ ASME A 350 LF 2 , ASTM/ ASME A 105 |
| Alloy Steel | ASTM / ASME A 182 GR F 91, F 5, F 9, F 11, F 12, F 22 |
| Duplex Steel | ASTM/ASME A182 F60 and F61, F44, F45, F51, F53, F55, |
| High Nickel Alloys | Hastelloy C22, C276, Monel 400 & 500, Inconel 600 & 625, Incolloy 800, 825 |